Problem:

• Integrating a small automotive component into another assembly cell led to cycle time increases and downtime

Role:

• Develop a pneumatic tooling system that integrates this component directly into the assembly line without interfering with the current manufacturing process

Constraints:

• Tooling must be retractable to avoid interfering with prior weld access

• 3 degrees of adjustability

• Fit within existing tooling gaps

• Successful integration of tooling within assembly line CAD model

• Elimination of air toggle presses, sensors, and locating systems from prior cell

• Projected saving of $103,802

I was given this task with less than 2 weeks remaining during my first co-op term. However, I saw the impact that this project could have and appreciated the ownership that I was given, so I pushed on and got a functional design ready before my term was over.